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Bio Barrier Dynamics

Nature-inspired lipid-based bioengineered multifunctional coatings for sustainable packaging and seed coatings.

Static Materials in a Dynamic World

Current materials can’t adapt to changing conditions, creating costly inefficiencies.

In Packaging

  • One-third of all food is being wasted globally, partly due to inadequate packaging
  • The packaging industry is under regulatory pressure to eliminate plastics
  • The packaging industry often fails to combine durability, water resistance, regulation, and biodegradability in one product
  • Static barriers can’t optimize for changing product needs

In Agriculture

  • Up to 30% of seeds fail to germinate due to unpredictable weather
  • Reduced yields and significant financial losses due to extreme weather. For instance, £1 billion total loss for UK farmers during the extreme wet weather of 2023/2024
  • Traditional coatings can’t respond to drought, cold, or variable conditions
  • Current seed coatings struggle with uniform coverage, loss during handling, and limited biological functionality

Our proposed Innovation: Learning from Nature, Engineering Beyond It

Insects have thrived for millions of years using thin wax coatings on their surfaces that automatically adapt to conditions—waterproofing against dehydration, enabling movement, and self-healing when damaged.

Inspired by this natural ‘smart coating’, we envision designing bio-inspired coatings that can intelligently respond to conditions like moisture and temperature, protecting seeds during unpredictable weather and keeping packaged food fresh while reducing waste.

For Packaging

Adaptive Barrier Coatings

Barrier Optimisation

  • Designing for controlled oxygen & moisture permeability
  • Targeting food preservation/quality requirements
  • Aiming to develop product-specific formulations

Environmental Response

  • Testing adaptive barrier mechanisms
  • Engineering temperature-responsive properties
  • Investigating humidity-triggered transitions

Durability Features

  • Exploring self-repair mechanisms
  • Testing coating resilience
  • Investigating damage response

Application Specific Design

  • Aiming to tailor to different food categories
  • Aiming to customize for product requirements
  • Optimizing gas exchange profiles

For Agriculture

Adaptive Seed Coatings

Moisture Response

  • Designing for high water retention when dry, but becomes permeable when moisture is adequate
  • Investigating the lipid compositions that optimise this transition
  • Aiming to control premature germination and optimise germination timing

Temperature Adaptation

  • Formulating to maintain functionality across temperature ranges
  • Targeting to maintain coating flexibility across spring temperature ranges
  • Investigating whether temperature-responsive properties can improve germination timing

Protective Properties

  • Investigating self-healing mechanisms
  • Testing coating durability during handling
  • Targeting robust seed protection